fbpx
Home Blog Page 31

‘Better Work’ helped raise RMG production line efficiency by 5%: Study

Better Work, a collaboration between the United Nations ILO and the International Finance Corporation (IFC), aims to enhance working conditions through compliance and boost the productivity and profitability of RMG factories.

The government has expanded the coverage of its pilot employment injury scheme by including compensation for accidents that may occur when workers are commuting to and from work. Photo: Rajib Dhar

The government has expanded the coverage of its pilot employment injury scheme by including compensation for accidents that may occur when workers are commuting to and from work. Photo: Rajib Dhar

Apparel factories enrolled in the Better Work programme have experienced a 5% increase in production line efficiency, according to an International Labour Organisation (ILO) study.

Better Work, a collaboration between the United Nations ILO and the International Finance Corporation (IFC), aims to enhance working conditions through compliance and boost the productivity and profitability of RMG factories.

Moreover, these factories have advanced in promoting women to supervisory positions and raised female supervisors’ wages by 39%, leading to improved quality control through heightened confidence and capabilities demonstrated by trained staff, finds the study.

At a roundtable at the national daily Samakal’s office in the capital today (1 June), Khondaker Golam Moazzem, research director at the Centre for Policy Dialogue (CPD), shared these findings of the study during his keynote presentation titled “Responsible Business Conduct in the RMG Industry: Achievement and Way Forward,” which drew upon research conducted by the ILO.

The roundtable was jointly organised by Better Work Bangladesh, Samakal, and The Business Standard, with the backing of Japan’s Ministry of Economy, Trade, and Industry (METI).

Syed Fazle Niaz, team leader of the Better Work Programme Bangladesh and Zakir Hossain, associate editor of Samakal, moderated the event.

The CPD research director said participation in Better Work correlates with the capacity to negotiate higher prices for products, with Better Work-affiliated firms obtaining an average premium of 5% on export product prices.

“Better Work, on average, amplifies firms’ export revenues by 55% and volumes by 50% compared to firms not participating in the programme. Examination of customs data reveals that this extends beyond merely having a larger pool of buyers and higher order volumes,” he said.

Better Work Bangladesh started its operations in Bangladesh in 2014. Throughout its decade-long journey, it has enlisted 472 factories and partnered with 50 prominent global brands. Approximately 1.3 million workers have benefited from this programme, with 51% of them being female.

Golam Moazzem said Better Work affiliated factories have ensured a 5.4% increase in the base pay for workers, translating to an average additional income of Tk444 per month. 

Furthermore, he noted that the ILO study revealed that these factory workers are saving an extra Tk552 each month.

“We should institutionalise the lessons of Responsible Business Conduct to disseminate them to other key sectors such as leather, plastic, and the frozen food industry, thus enhancing their competitiveness,” he said, adding that there exist several legislative directives promoting responsible business practices.

Golam Moazzem pointed out that Bangladesh has ratified 36 Conventions and 1 Protocol, which cover various issues such as forced labour, freedom of association, the right to organize and engage in collective bargaining, equal remuneration, workplace discrimination, child labour, and working hours, among others.

Speaking as the chief guest, HM Ibrahim, chairman of the Standing Committee on the Ministry of Labour, said the government will take measures against factory owners involved in disputes regarding workers’ salary payments. Two such owners have already been barred from travelling abroad. 

Additionally, he announced plans to extend the validity of all licences from a minimum of five years to 10 years to facilitate business operations. This proposal will be discussed in the upcoming ministry meeting agenda.

Responding to a question from BKMEA Executive President Mohammad Hatem about the feasibility of providing rations to garment workers under a social safety programme, HM Ibrahim said he would consult with the relevant minister and secretary regarding this matter.

Mohammad Hatem said, “Discussions on workers’ wages are common both domestically and internationally. However, neither the ILO, trade unions nor buyers address the issue of fair pricing for products. This is deeply regrettable.”

During his opening remarks at the discussion, Tuomo Poutiainen, country director of ILO in Bangladesh, emphasised the ongoing reform programme in the garment sector, highlighting the importance of its continuity. 

He underscored the necessity for the private sector to persist in investing in cost-effective methods.

Ashraf Ahmed, president of the Dhaka Chamber of Commerce and Industry (DCCI), said, “The Better Work programme has enhanced the management quality of factories, benefiting them significantly. Considering the low production costs and high profits, the program should be sustained.”

FBCCI Senior Vice President Amin Helaly said, “To sustain the current economy of the country, we must transition towards a sustainable economy. Bangladesh currently holds the second position in ready-made garment exports, with many new industries emerging around this sector. It is crucial to ensure compliance in these industries.” 

He said that over the past 15 years, Bangladesh has made significant progress and aims to achieve developed country status by 2041. However, achieving this goal requires the formulation of distinct policies for small, medium, and large industries.

Laetitia Weibel Roberts, deputy programme manager of Better Work, said, “Responsible business conduct in the apparel industry hinges on mutual trust among brands, buyers, governments, and factory worker-owners. Coordination and collaboration are indispensable.”

Regarding the Better Work programme, she said, “The programme’s foundation lies in partnership. Its continuity is imperative for safeguarding workers’ rights and ensuring their security.”

Matiur Rahman, joint inspector general of the Department of Inspection for Factories and Establishments (Dife), expressed concern, stating that unemployment among workers signifies insecurity. He suggested that Better Work could address this issue.

Bangladesh Trade Union Songgho President Chowdhury Ashiqul Alam said, “Workers are facing unfair pressure to enhance productivity, potentially leading to the erosion of their rights. Neglecting this issue may result in labour unrest, causing significant repercussions for both the state and stakeholders in this sector.”

Shah Mohammad Abu Zafar, president of the Bangladesh Labour Federation (BLF), said workers’ wages remain remarkably low given the prevailing market conditions. Consequently, while factory owners and buyers prosper, workers do not.

ZM Kamrul Anam, president of the Bangladesh Textile and Garment Workers League, said according to the law, workers have the right to form trade unions in industries and factories. If the industry thrives, both the owners and the country will thrive.

RMG prices fell by 8% since October

RMG export prices have fallen by 8% to 16% over the last eight months compared to the same period last year. This decline is attributed to a significant drop in demand at key destinations like the US and the EU due to inflation, covid-19 and the effects of the Ukraine war, according to data from the Bangladesh Garment Manufacturers and Exporters Association (BGMEA). 

BGMEA President SM Mannan Kochi shared these insights during a meeting with economic reporters in the capital on Saturday.

He also said that the import of apparel in the US declined by 7% and in the European Union (EU) the import volume of apparel fell by 13% in July -April of the current fiscal year because of fall in demand from the consumers.

In July-April period, the garment export increased by 4.97%, a 5.77% fall from 9.09 percent growth in the corresponding time of FY2022-23 where the bank interest rate rose by 15%, he added. 

He also said that the cost of production has increased by around 50% over the last five years due to hikes in the price of gas, power and wages of the workers.

In the meantime, the government has decided not to allow industrial investment outside the industrial zones.

In this regard, Kochi said that this decision of not allowing investment outside of the Export Processing Zones (EPZs) and the Special Economic Zones (SEZs) will negatively impact the inflow of investment in the country and he urged a review the decision.

He also urged the government to prepare the major SEZs by supplying adequate gas and power and other logistic services so that those zones can be operationalised soon.

Ahead of the upcoming budget of FY25, the BGMEA president sought policy support from the government including making effective the tax at source at the previous 0.5% instead of 1% against exports.

He also urged the continuation of cash incentives over export earnings till 2029 as well as reducing the tax on cash incentives to 5% from the existing 10%.

The BGMEA chief also suggested the government reduce the harassment in the offices under the National Board of Revenue (NBR) like customs, bond and VAT.

The BGMEA president said the new board is prioritizing  a number of issues which include resolving RSC related complexities, introducing exit policy, and export credit guarantee facilities, bringing in the SMEs under special policy support and financing schemes, increasing competitive edge through automation and digitalization, taking initiatives on product and market diversification. 

The apex body also planned food rationing and welfare of the workers, fixing fair price of products and floor price, formulating unified code of conduct.

Mentioning that the country’s apparel export target has been set at $100 billion by 2030, Mannan said it would not be possible to attain this export target unless government policy support is available.

“’If government support remains intact, then our RMG sector will be able to play a pioneering role in building Smart Bangladesh as envisioned by Prime Minister Sheikh Hasina,” he added. 

He sought the government’s attention in addressing the power and energy crisis as well as addressing the complexities on HS code and on the weight of woven fabric, not giving gas and power connections to industries outside the industrial areas.

Mannan also vowed to reintroduce the BGMEA’s journalism fellowship. 

From the journalists’ side, The Daily Star journalist and president of the Economic Reporters’ Forum (ERF) Mohammad Refayet Ullah Mirdha and Channel I journalist Mousrur Shakil also spoke at the event.

Fashion watchdog groups join to improve working conditions

The Fair Wear Foundation (FWF) and the Social & Labor Convergence Program (SLCP) announced a new memorandum of understanding (MoU) in Amsterdam on Wednesday to strengthen their collaboration and achieve improved working conditions in global garment supply chains.

Fair Wear Foundation, an independent nonprofit focused on garment factory worker conditions, and SLCP, a multi-stakeholder initiative advocating for decent working conditions, will collaborate in three key areas: data convergence, policy advocacy and industry engagement.

According to a statement, the agreement will leverage SLCP’s data within Fair Wear’s human rights due diligence (HRDD) facilitation hub — ending redundant audits, improving the quality of facility-level information for Fair Wear member brands and promoting effective implementation of HRDD.

Anonymous and aggregated SLCP data will inform Fair Wear Foundation’s country risk scoping tool.

Recognizing the evolving regulatory landscape, the Fair Wear Foundation and the Social & Labor Convergence Program will work towards unified policy positions and increased engagement with key stakeholders, said the statement.

As leading multi-stakeholder initiatives, they see a unique opportunity to drive systemic change across the garment and textile industry, added the statement.

Janet Mensink, CEO of SLCP said: “The use of SLCP data in the Fair Wear HRDD hub is a breakthrough development in the pursuit of convergence and one that I believe can be a leading example of the way in which data can be shared effectively to reduce duplication and drive improvements to working conditions.”

Calling the MoU “important step” towards industry-wide alignment on what constitutes impactful HRDD implementation, Fair Wear’s executive director Alexander Kohnstamm said this is critical for ensuring that the new European legislation delivers results for garment workers.

Underpinning this new and strengthened partnership is Fair Wear and SLCP’s joint recognition of the OECD Due Diligence Guidance for Responsible Business Conduct as the leading HRDD framework, and their shared belief that there is a need for a smart mix approach on HRDD in supply chains.

Both organizations also see the urgency of converging assessments and the sharing of data to avoid duplication and focus resources on improvement programs.

“Equally, both believe in the importance of information that is locally owned, driven and actionable, in a system where workers, manufacturers, and their representatives can hold brands accountable,” added the statement.

RMG sees 10% growth in new markets

Bangladesh’s ready-made garment exports to new markets witnessed robust growth of 10%, reaching a total of $7.70 billion in July-April of FY24, compared to $7 billion in the equivalent period of the previous fiscal year.

Among the major newly explored markets, shipment to Japan rose to $1.4 billion, reflecting a 6.14% increase. While the exports to Australia and South Korea showed substantial rises of 17.18% and 14.73%, respectively.

Bangladesh’s RMG exports to the Middle East markets also showcased notable growth. Exports to Saudi Arabia increased by 58%, while Turkey and the UAE recorded growth rates of 54% and 41.96%, respectively.

According to Export Promotion Bureau (EPB) data, overall exports to global markets reached an impressive total of $40.49 billion, compared to $38.57 billion in the first ten months of FY23.

SM Mannan Kochi, president of the Bangladesh Garment Manufacturers and Exporters Association (BGMEA), told The Business Standard, “Thanks to government policy support, especially cash incentives, the industry has been enjoying growth in new market exports since 2009. These new market exports have provided great support to the industry in maintaining growth during tough times, such as the slowdown in traditional markets like the EU, the USA, the UK, and Canada.”

“We have already achieved double-digit growth in these new markets,” he said. “Our market share in the new markets has reached close to 20%. If the government continues its policy support, especially cash incentives, until 2029, our market share in new markets will be higher, which will help diversify our markets.”

Kochi emphasised that Japan, Australia, South Korea, China, Russia, and other Middle East markets have the potential for further growth. He urged the government to introduce alternative incentives for apparel exports, similar to those provided by competitor countries, to enhance competitiveness.

The BGMEA president noted that India has been providing various incentives to its exporters, although the country graduated from LDC status in 2007.

Bangladesh’s RMG sector exhibited an overall growth of 4.97% during the fiscal 2023-24. According to EPB data, exports to the EU totaled $19.90 billion, with 3.66% growth, driven by strong performances in several key EU markets.

RMG exports to Spain, France, the Netherlands, Poland, and Denmark grew by 6.07%, 3.42%, 17.51%, 20.65%, and 32%, respectively.

However, not all EU markets experienced growth. Exports to Germany, the largest EU market, declined by 9.40% to $5.01 billion compared to July-April 2022-23. Similarly, apparel exports to Italy decreased by 2.45%, according to EPB data.

Outside the EU, RMG exports to the USA declined by 1.90% to $6.81 billion in the first 10 months of the fiscal 2023-24. Meanwhile, apparel exports from Bangladesh to the UK and Canada reached $4.8 billion and $1.26 million, respectively.

Speaking about the RMG sector, the BGMEA president said, “When our Europe-America market began to recover post-Covid, our business slowed down again due to the Ukraine-Russia war. Our exports have suffered to some extent, but we have still managed to maintain growth compared to other competing countries.”

However, apparel exports to neighbouring India declined by 22.44%. This decline has been noticeable since August 2023.

Another Bangladeshi RMG factory now Leed-certified

One more Bangladeshi readymade garment (RMG) factory unit obtained United States Green Building Council’s (USGBC) leadership in energy and environmental design (Leed) certificate, according to the BGMEA.

KC Jacket Wear Company, a factory unit based in Uttara, Dhaka, received a platinum certificate from the USGBC at Leed O+M: Existing Building v4.1 rating system with a score of 84 this month.

With this, Bangladesh further solidified its position as a global leader in environmentally friendly apparel manufacturing, boasting 218 Leed-certified factories, including 84 platinum-rated, 120 gold-rated, 10 silver-rated, and four certified factories. 

Fifty-six of the world’s top 100 Leed green factories are currently in Bangladesh, including nine of the top 10 and 18 of the top 20, indicating a remarkable achievement that is poised to attract additional investment and partnerships, cementing Bangladesh’s reputation as a sustainable manufacturing hub. 

Moreover, Bangladesh is also home to the highest and the second-highest-scoring green factories.

So far this year, 12 factory units obtained Leed certification, of which eight were platinum and four were gold categories, BGMEA stated.

The rapid increase in Leed-certified green factories in Bangladesh is a clear and direct result of the garment industry’s unwavering commitment to environmental sustainability.

This dedication to sustainability is crucial for ensuring the long-term viability and success of this industry.

Another 550 factories are waiting to get the USGBC’s Leed certification.

The factory units of Bangladesh have been obtaining the Leed certificate since 2001.

USGBC honours factories based on several criteria — transformation performance, energy, water, and waste management. The best performers are rated with platinum, followed by gold and silver.

These criteria help green factories significantly to reduce operational costs over time even though they may initially cost more to set up, according to industry insiders. These factories also provide a safe working environment for employees.

Talking to Dhaka Tribune, BGMEA Director Mohiuddin Rubel said it was thrilling to see the incredible progress Bangladesh’s RMG industry is making towards sustainability.

“The rise in Leed-certified factories is a true testament to our collective commitment to a greener future. This is a game-changer. It is imperative to understand the growing importance of sustainable practices,” he also said.

He also said that consumers worldwide are increasingly demanding eco-conscious clothing, and Bangladesh is stepping up by embracing LEED certification. Bangladesh is not just protecting the environment, they are also strengthening its position as a responsible global player. 

“This translates into a stronger brand reputation for Bangladesh, attracting investment and ensuring long-term success for the RMG sector. It’s a win-win for everyone – the environment, our industry, and ultimately, the future of fashion,” he added.

According to apparel manufacturers, the move towards green factory buildings helped regain Bangladesh’s image after the Rana Plaza tragedy, which claimed 1,134 lives and left more than 2,000 injured.

RMG exports to the EU up by 3.66%

Exports to Spain, France, the Netherlands, Poland, and Denmark saw increases of 6.07%, 3.42%, 17.51%, 20.65%, and 32% respectively

Bangladesh’s readymade garment (RMG) exports to the European Union reached $19.90 billion during July-April of FY24, marking a 3.66% increase compared to the same period in the previous fiscal year, according to the latest statistics from the Export Promotion Bureau (EPB).

Mohiuddin Rubel, director of BGMEA, highlighted specific growth figures in various EU markets. 

Exports to Spain, France, the Netherlands, Poland, and Denmark saw increases of 6.07%, 3.42%, 17.51%, 20.65%, and 32% respectively. 

However, apparel exports to Italy declined by 2.45%, he informed. 

Germany, the largest market for Bangladesh’s RMG exports in the EU, experienced a significant decline by 9.40%, with export value dropping to $5.01 billion compared to the previous fiscal year’s corresponding period.

In the US, RMG exports fell by 1.90%, reaching $6.81 billion in the first ten months of FY24. 

Conversely, the UK and Canada saw substantial growth in imports of Bangladeshi garment products, with values reaching $4.8 billion and $1.26 billion, reflecting year-on-year increases of 14.55% and 2.95%, respectively.

Exports to non-traditional markets showed robust growth, increasing by 10% to $7.70 billion from $7 billion in the previous year.

Among them, exports to Japan, Australia, and South Korea recorded growth of 6.14%, 17.18%, and 14.73% respectively. 

However, exports to India saw a significant decline by 22.44%, a downturn that Rubel noted has been ongoing since August 2023.

RMG stakeholders urge govt to reduce import duties on renewable energy

Recently, stakeholders in Bangladesh’s ready-made garment (RMG) sector have called for the government to reduce import duties on renewable energy materials, such as solar power equipment.

This appeal was made during a focus group discussion organized by the Business Initiative Leading Development (BUILD) on the topic of “Energy transition in the apparel sector”, particularly concerning market access to the EU on 21 May.

RMG stakeholders urge govt to reduce import duties on renewable energy

The current import duties on raw materials for setting up renewable energy plants in Bangladesh range from 25% to 28%, and in some cases, they can be as high as 85%.

These high tariffs are seen as a significant barrier to the adoption of renewable energy sources within the RMG sector.

Stakeholders urged that lowering these duties would help garment factories transition to more sustainable energy sources, thus reducing their carbon footprint and aligning with global sustainability goals.

Additionally, stakeholders highlighted the need for government policy support to establish domestic factories for producing renewable energy equipment, which would further aid in making renewable energy more accessible and affordable for the industry.

This push for renewable energy adoption is partly driven by pressure from European buyers, who are increasingly prioritizing sustainability and emission-free products.

This move is crucial for maintaining the competitiveness of Bangladesh’s RMG sector, especially as the country prepares to graduate from its Least Developed Country (LDC) status by 2026. The transition to renewable energy is seen as a way to enhance the sector’s sustainability, reduce costs in the long term, and meet the stringent environmental standards of international markets​

BUILD CEO Ferdaus Ara Begum highlighted the apparel industry’s consistent success as Bangladesh’s primary export, ranking second globally after China. 

Over the past decade, apparel exports have consistently accounted for 80-85% of Bangladesh’s total export share, reaching $47 billion in 2023. The EU market stands as a crucial export destination for this sector.

Regarding this, Ferdaus Ara said that currently RMG factories can derive 10-15% only of their total energy from rooftop solar, necessitating the purchase of renewable energy certificates to meet the remainder, incurring significant costs. However, purchasing certificates does not reduce local emissions. 

Also, the importance of reducing carbon footprint and increasing renewable energy usage to avoid concerns about exporting RMG products to the EU market. 

According to Shams Mahmud, director of BGMEA and Managing Director of Shasha Denims Limited, approximately 750 BGMEA members operate as SMEs and will face challenges in ramping up renewable energy usage due to the substantial investment required.

নিলামে উঠছে একসময়ের শীর্ষস্থানীয় পোশাক রপ্তানিকারক ওপেক্সের কার্যালয়

দেশের একসময়কার শীর্ষস্থানীয় তৈরি পোশাক রপ্তানিকারক ওপেক্স গ্রুপের প্রধান কার্যালয় নিলামে তুলতে যাচ্ছে স্টান্ডার্ড চার্টার্ড ব্যাংক (এসসিবি)। একই সঙ্গে প্রতিষ্ঠানটির প্রায় ১৪ কাঠা বা ২৩ দশমিক ৩৫ ডেসিমেল জমিও নিলামে তুলছে ব্যাংকটি। ওপেক্স গ্রুপের প্রতিষ্ঠান সিনহা ইন্ডাস্ট্রিজের ৫৩ কোটি টাকা খেলাপি ঋণ আদায়ে এই পদক্ষেপ নিয়েছে বহুজাতিক ব্যাংকটি।

এসসিবি গত রোববার সিনহা ইন্ডাস্ট্রিজ লিমিটেডের বন্ধকি সম্পত্তি নিলামে বিক্রির জন্য দরপত্র আহ্বান করে গণমাধ্যমে বিজ্ঞাপন দিয়েছে। এতে বলা হয়, সিনহা ইন্ডাস্ট্রিজের চেয়ারম্যান ও ব্যবস্থাপনা পরিচালক আনিসুর রহমান সিনহা ২০১৩ সালে দুই দফায় সম্পত্তি বন্ধক রেখে ঋণ নেন। বর্তমানে সেই ঋণ সুদ-আসলসহ ৫২ কোটি ৬৮ লাখ ৮২ হাজার টাকায় দাঁড়িয়েছে।

আনিসুর রহমান সিনহা আমাদের তৈরি পোশাকশিল্পের একজন সফল উদ্যোক্তা। সরকার ও বাংলাদেশ ব্যাংকের উচিত তাঁর মতো প্রবীণ উদ্যোক্তাদের পাশে দাঁড়ানো।

এস এম মান্নান, সভাপতি, বিজিএমইএ

বকেয়া ঋণ ও সুদ আদায়ে এসসিবি ওপেক্স গ্রুপের মহাখালীতে ৮ কাঠা ৪ ছটাক জমির ওপর অবস্থিত প্রধান কার্যালয় ভবনের ১৪টি তলা নিলামে তুলবে। সেগুলো হচ্ছে দুটি ভূগর্ভস্থ তলা, নিচতলা, প্রথম, পঞ্চম, ষষ্ঠ, সপ্তম, অষ্টম, নবম, তেরো, চৌদ্দ, পনেরো, ষোলো ও সতেরোতম তলা। এ ছাড়া মিরপুর ১৩ নম্বর সেকশন এলাকার ১৪ কাঠা জমি নিলামে তোলা হবে। নিলামে অংশ নিতে আগ্রহী ব্যক্তি বা প্রতিষ্ঠানকে ৬ জুনের মধ্যে আবেদন জমা দিতে বলেছে এসসিবি।

ওপেক্স গ্রুপ দেশের তৈরি পোশাকশিল্পের শুরুর দিকের একটি প্রতিষ্ঠান। আশির দশকে প্রতিষ্ঠানটি গড়ে তোলেন আনিসুর রহমান সিনহা। পাশাপাশি সিনহা টেক্সটাইল গ্রুপের মাধ্যমে কাপড়সহ অন্যান্য সরঞ্জাম সরবরাহের উদ্যোগ নেন তিনি। পরে দেশের অন্যতম শীর্ষ তৈরি পোশাক রপ্তানিকারক প্রতিষ্ঠানে পরিণত হয় ওপেক্স অ্যান্ড সিনহা টেক্সটাইল গ্রুপ।

ঢাকা-সিলেট মহাসড়কের কাঁচপুরে বস্ত্র ও পোশাক উৎপাদনের বড় একটি কমপ্লেক্স গড়ে তুলেছিল ওপেক্স গ্রুপ। সেখানে শার্ট, সোয়েটার, ডেনিম, নিট পোশাক ইত্যাদি তৈরি হতো। ৪৩ একর জমির ওপর গড়ে ওঠা ওই কমপ্লেক্স এশিয়ার অন্যতম বৃহৎ বস্ত্র ও পোশাক কমপ্লেক্স হিসেবেও স্বীকৃতি পায়। রানা প্লাজা ধসের পর থেকে ব্যবসা হারাতে থাকে প্রতিষ্ঠানটি। করোনার সময় বড় ধাক্কা খায় তারা।

অব্যাহত লোকসানের মুখে ২০২১ সালের অক্টোবরে কাঁচপুর ইউনিটের সব কারখানা একযোগে বন্ধ করে দেয় ওপেক্স কর্তৃপক্ষ। তখন তারা বলেছিল, ওপেক্স অ্যান্ড সিনহা টেক্সটাইল গ্রুপের স্বত্বাধিকারী ২০১২ সাল থেকে কাঁচপুরের সব কারখানায় আর্থিক ক্ষতির সম্মুখীন হয়েছেন। তারপরও ঋণ ও জমিজমা বিক্রির মাধ্যমে বেতন-ভাতা ও অন্যান্য খরচ দিয়ে কারখানাগুলো চালু রেখেছিলেন। কিন্তু করোনা মহামারিতে ক্রয়াদেশের অভাব দেখা দেয়। তা ছাড়া শ্রমিক-কর্মচারীদের বিশৃঙ্খলার পাশাপাশি নিম্নদক্ষতা ও সময়ে সময়ে কার্যক্রম সম্পূর্ণ বন্ধ রাখার কারণে কারখানার পরিবেশ নষ্ট হয়েছে। এ অবস্থায় মালিকের আর্থিক অবস্থার চরম অবনতি ঘটেছে। বর্তমানে কারখানাগুলো চালিয়ে রাখার মতো আর্থিক সংগতি বা সামর্থ্য নেই। ফলে ওপেক্স গ্রুপের কাঁচপুর ইউনিটের সব পোশাক কারখানা এবং ওয়াশিং প্ল্যান্টসহ সংশ্লিষ্ট সব ইউনিট স্থায়ীভাবে বন্ধ ঘোষণা করা হয় ২০২১ সালে।

কাঁচপুর ছাড়াও মিরপুর ও আদমজী ইপিজেডেও ওপেক্স গ্রুপের কারখানা রয়েছে। গ্রুপটির ১৬টি কারখানা তৈরি পোশাকশিল্প মালিকদের সংগঠন বিজিএমইএর সদস্য। বর্তমানে গ্রুপটির কোনো কারখানা তৈরি পোশাক রপ্তানির উদ্দেশ্যে কাঁচামাল আমদানির প্রাপ্যতা (ইডি) নিচ্ছে না—এমন তথ্যই জানালেন বিজিএমইএর একজন জ্যেষ্ঠ কর্মকর্তা। 

জানতে চাইলে নিট পোশাকশিল্প মালিকদের সংগঠন বিকেএমইএর নির্বাহী সভাপতি মোহাম্মদ হাতেম প্রথম আলোকে বলেন, বর্তমানে আনিসুর রহমান সিনহা ভাইয়ের সব কটি কারখানা বন্ধ। তবে তিনি মিরপুর ও আদমজীর কারখানা চালুর চেষ্টা করছেন। এসসিবি ব্যাংকের সম্পত্তি নিলামের বিষয়টি তিনি সমাধানের চেষ্টা করছেন বলে জানান বিকেএমইএর এই নেতা।

জানা যায়, আনিসুর রহমান সিনহার বয়স এখন ৮০–এর কোঠায়। তাঁর একমাত্র কন্যা দেশের বাইরে থাকেন। ফলে দেশের তৈরি পোশাক খাতের একসময়ের সফল ব্যবসায়ীর গড়ে তোলা ব্যবসার হাল ধরেনি দ্বিতীয় প্রজন্ম। তৈরি পোশাকের পাশাপাশি পোলট্রি ব্যবসাও আছে তাঁদের। ২০০১ সালে আনিসুর রহমান সিনহা ফাস্ট ফুড চেইন বিএফসি প্রতিষ্ঠা করেন।

এসসিবি ব্যাংকের সম্পত্তি নিলামের বিষয়ে জানতে চেয়ে আনিসুর রহমান সিনহার মুঠোফোনে যোগাযোগ করলেও তিনি সাড়া দেননি।

জানতে চাইলে বিজিএমইএর সভাপতি এস এম মান্নান গতকাল প্রথম আলোকে বলেন, ‘আনিসুর রহমান সিনহা আমাদের তৈরি পোশাকশিল্পের একজন সফল উদ্যোক্তা। পোশাক খাতকে আজকের এই অবস্থানে নিয়ে আসার পেছনে তাঁর অবদান রয়েছে। তাঁর ব্যবসাপ্রতিষ্ঠান আগের মতো ভালো অবস্থানে নেই। বর্তমানে পরিস্থিতিতে সরকার ও বাংলাদেশ ব্যাংকের উচিত তাঁর মতো প্রবীণ উদ্যোক্তাদের পাশে দাঁড়ানো। অপর এক প্রশ্নের জবাবে তিনি বলেন, আমাদের দেশে ব্যবসা থেকে প্রস্থানের জন্য কোনো নীতিমালা নেই। বহুদিন ধরে আমরা এ বিষয়ে নীতিমালার দাবি করছি। ব্যবসায়ীরা সফল হবেন, আবার ব্যর্থ হবেন। ফলে প্রস্থান নীতিমালা না থাকাটা অন্যায়।’

১১০ বিলিয়ন ডলার রপ্তানি আয়ের লক্ষ্য বাংলাদেশের

বাংলাদেশ ২০২৬-২৭ অর্থবছরে রপ্তানি থেকে ১১০ বিলিয়ন ডলার আয় করতে চায়। যা গত অর্থবছরে রেকর্ড করা আয়ের দ্বিগুণ। 

সম্প্রতি রপ্তানি নীতিমালা ২০২৪-২৭-এর খসড়া নীতিগত অনুমোদন দেওয়া হয়। সেখানেই এমন সিদ্ধান্ত নেওয়া হয়।

মন্ত্রিপরিষদ বিভাগের সমন্বয় ও সংস্কার সচিব মাহমুদুল হোসেন খান বলেন, ‘‘এটি এখন অনুমোদনের জন্য মন্ত্রিসভায় রাখা হবে।’’

২০১৫-১৬ অর্থবছরে বাংলাদেশের রপ্তানি আয় দাঁড়িয়েছিল ৫৫ বিলিয়ন ডলারে।

মাহমুদুল হোসেন খান বলেন, ‘‘খসড়া নীতিতে ২০২৬ সালে স্বল্পোন্নত দেশের তালিকা থেকে উন্নীত হওয়ার পরে বাংলাদেশ যে চ্যালেঞ্জের মুখোমুখি হবে তাও তুলে ধরা হয়।’’

তিনি বলেন, ‘‘সর্বোচ্চ অগ্রাধিকার পাওয়া খাতের সম্ভাবনাময় নতুন কিছু পণ্য ও সেবা যেমন- সবজি এবং হস্ত ও কারু পণ্য অন্তর্ভুক্ত করা হয়েছে। বিশেষ উন্নয়নমূলক খাতে স্পিনিং, ফেব্রিক্স, ম্যানুফ্যাকচারিং, ডাইং, প্রিন্টিং অন্তর্ভুক্ত হয়েছে। ওষুধশিল্প ও মেডিকেল ইকুইপমেন্ট অন্তর্ভুক্ত করা হয়েছে। বর্ষ পণ্য হস্তশিল্পকে নতুনভাবে অন্তর্ভুক্ত করা হয়েছে।’’

সচিব বলেন, ‘‘রপ্তানি নিষিদ্ধ পণ্য তালিকা এবং শর্তসাপেক্ষে রপ্তানি পণ্য তালিকা হালনাগাদ ও এইচএস কোডের হেডিংসহ উল্লেখ করা হয়েছে। রপ্তানি-সংক্রান্ত জাতীয় কমিটি, পরিবীক্ষণ ও মূল্যায়ন কমিটি ও রপ্তানি-সংক্রান্ত কারিগরি কমিটি গঠন ও কার্যপরিধি সন্নিবেশিত করা হয়েছে।’’

অর্থনৈতিক উন্নয়নে সরকারের পঞ্চবার্ষিক পরিকল্পনা, রপ্তানি খাতের চাহিদা এবং বিশ্ববাণিজ্য পরিস্থিতি ও প্রেক্ষাপটের সঙ্গে সামঞ্জস্য নীতি প্রণয়নের লক্ষ্যে প্রতি তিন বছর অন্তর রপ্তানি নীতি প্রণয়ন করা হয়। বিদ্যমান রপ্তানি নীতি ২০২১-২০২৪-এর মেয়াদ আগামী ৩০ জুন শেষ হবে। এই ধারাবাহিকতায় রপ্তানি নীতি ২০২৪-২৭ এর খসড়া প্রণয়ন করা হয়েছে।

২০২৩-২৪ অর্থবছরে সরকারের রপ্তানি লক্ষ্যমাত্রা ৬২ বিলিয়ন ডলার।

রপ্তানিকারকরা অর্থবছরের জুলাই-এপ্রিল মাসে ৪৭.৪৭ বিলিয়ন ডলারের পণ্য পাঠিয়েছেন।

Innovations in textile dyeing: the eco-friendly promise of supercritical fluid technology

Roughly 60% of mankind lacks access to clean water assets and climate change imposes a threat to worsen the problem. The textile industry, a major water consumer, faces a formidable challenge due to water scarcity and changing environmental conditions.

Innovations in textile dyeing: the eco-friendly promise of supercritical fluid technology
Courtesy: Collected

Nowadays the garments buying developed countries are demanding eco-friendly textile products. This changed demand is putting pressure on brands and retailers to show that their supply chains are clean and transparent. Governments are also mandating strict environmental legislation and enforcing pollution laws. Despite these efforts, the traditional methods of textile production remain highly water-intensive and energy-consuming.

For instance, in conventional methods, an extensive proportion of 20% or more of water is used solely during the dyeing phase. To dye just one kg of cotton fabric, nearly 100 liters of fresh water and a very high amount of energy are required. To solve this problem the manufacturers are adopting new technologies to remain competitive while reducing water usage to contribute toward greener solutions.

Supercritical fluid dyeing (SFD) technology can help achieve sustainable processes. SFD is a waterless dyeing process that exploits the unique properties of supercritical fluids. A supercritical fluid is maintained at a temperature and pressure above its critical point. It exhibits both the gaseous property of being able to penetrate anything, giving a swelling and plasticizing action and the liquid property of being able to dissolve materials into their components.

Innovations in textile dyeing: the eco-friendly promise of supercritical fluid technology

This phase of a substance enjoys many advantages and can replace the water in the dyeing process. Carbon dioxide (CO2) is particularly attractive as it is cheap, non-flammable, nontoxic, and its critical point (Tc = 31.1 °C, Pc = 73.7 bar) is lower than that of many other fluids.

SFD has come a long way since its inception in the late 1980s. Initially, it was a technology limited to small-scale production and faced significant challenges in dyeing various types of fibers. In its early stages, SFD was primarily compatible with synthetic fibers like polyester but struggled to dye hydrophilic natural fibers such as cotton, wool, and silk due to the non-polar nature of the supercritical carbon dioxide solvent.

Recent advancements have brought about a significant transformation in SFD, making it a feasible choice for large-scale industrial applications. A company called Dyecoo has emerged as a pioneering supplier of industrial equipment and dyes specifically designed for CO2 textile dyeing. Dyecoo’s equipment can accommodate a wide range of synthetic fabrics and yarns. Another notable breakthrough is SUPRAUNO®, a patented sustainable super critical CO2 based dyeing and finishing technology developed by Deven Supercriticals, which enables the dyeing of not only polyester but also various other man-made and natural textiles, such as nylon, aramid, acrylic, viscose, cotton, linen, silk, and their blends. This innovative solution allows for the waterless use of conventional dyes and traditional tri-chrome recipes.

Compared to its early stages, modern SFD technology offers several advantages. It eliminates the need for reduction clearing for polyester, eliminates the use of salt for cotton dyeing, improves overall dye utilization, enables single-bath dyeing of textile blends, and significantly reduces the use of auxiliary chemicals by up to 90%. This not only makes the process more environmentally friendly but also offers economic benefits for larger plants and multi-vessel designs due to higher capacity capabilities.

The advantages SFD offers are:

Bid farewell to water woes

Conventional dyeing and finishing processes consume millions of gallons of water, mostly due to multistep processes that are largely inefficient. Whereas SFD completely replaces water with supercritical CO2 to solvate dye. This results in significant water savings.

A waste water free future

About 17% to 20% of industrial wastewater in the world comes from the textile industry, specifically from dyeing and finishing processes. Addressing these major environmental concerns associated with traditional dyeing processes SFD comes into play. Since water isn’t involved in SFD, it eliminates the generation of aqueous dyeing effluents loaded with chemicals and dyes.

Minimizing chemical footprints

Since SFD utilizes supercritical CO2 as the solvent, there is no need for auxiliary chemicals such as dispersing or levelling agents typically used in traditional dyeing processes. This not only reduces chemical usage but also minimizes the generation of harmful chemical waste.

Innovations in textile dyeing: the eco-friendly promise of supercritical fluid technology

Reuse and recycle: a closed-loop system

In SFD method the supercritical CO2/dye mixture is depressurized, to transform the CO2 into a gas leaving no solvent residues in the fabric. This process effectively separates the dye particles that are not retained in the fibers and can be reused in subsequent dyeing cycles. This innovation addresses the challenge faced by the global textile industry, which uses traditional dyeing methods resulting in approximately 280 kton of textile dyes being dumped annually. Additionally, the CO2 can be recycled and reused creating a completely closed system and an entirely environmentally friendly approach to textile dyeing.

Reduced energy expenditure

The elimination of heating of the dye bath contributes to huge energy savings in SFD method compared to traditional system. In addition, after depressurization, the dyed fabric is extracted dry, eliminating the subsequent rinsing and drying processes which makes it more efficient and environmentally friendly.

Cost-effectiveness

Supercritical CO2 is a relatively low-cost, non-toxic, and non-flammable solvent compared to traditional dyeing chemicals. This makes SFD economically viable and attractive for textile manufacturers seeking cost-effective and sustainable production methods.

Faster production

Supercritical fluid has gas-like low viscosities and diffusion properties, which can lead to shorter dyeing times compared to traditional methods, increasing production efficiency.

Innovations in textile dyeing: the eco-friendly promise of supercritical fluid technology

Improved dye penetration

Supercritical CO2, with its low viscosity and high diffusion properties, acts as an ideal dyeing fluid. It readily dissolves solid dyestuffs and penetrates even the finest pores of fibers without requiring vigorous convection procedures. This enhanced penetration leads to deeper and more vibrant colors, making supercritical fluid dyeing a promising alternative for sustainable and efficient dyeing processes.

The progress made in SFD technology has created opportunities for sustainable and efficient dyeing in different textile sectors, although difficulties persist in dyeing certain high-performance fibers with intricate molecular structures. SFD technology offers compatibility with a wide range of fibers and can be implemented on an industrial scale, making it a promising solution to meet the increasing demand for eco-friendly textile production. However, still textile manufacturers of Bangladesh are hesitant to adopt SFD technology due to the initial high costs, complex equipment requirements, and the challenge of sourcing dyes that can dissolve in supercritical fluid. Despite these obstacles, the advantages of SFD technology, such as environmental benefits and cost savings in production, outweigh the challenges and contribute to its appeal in the textile industry.

RMG BANGLADESH NEWS